Costs To Produce: 2010

^{Published on 2010-06-27 16:00:18 - Market Wire}
 

Reportlinker Adds Capacitors: Costs To Produce: 2010 -- NEW YORK, June 24 /PRNewswire/ --

NEW YORK, June 24 /PRNewswire/ -- Reportlinker.com announces that a new market research report is available in its catalogue:

[ Capacitors: Costs To Produce: 2010 ]

[ http://www.reportlinker.com/p0208549/Capacitors-Costs-To-Produce-2010.html ]

This market research analysis, published in June of 2010, offers the reader a detailed analysis of the costs to produce capacitors by type, with emphasis upon ceramic, aluminum, tantalum and plastic film type dielectric capacitors.  The study analyzes fixed and variable costs associated with the production of each different type of capacitor; including variable raw material charges, variable labor charges, variable overhead charges and fixed overhead and manufacturing costs.  The study compares and contrasts each capacitor dielectric with respect to cost structure, and focuses on the unique cost relationship between variable raw material charges for each product line and their overall impact on cost of goods sold.  The analysis also looks at the top 14 global manufacturers of capacitors and draws conclusions for the cost structures associated with their respective output of capacitors.  The analysis also reveals best practices with respect to cost savings used by the top producers in Japan, USA, Europe, Korea and China-ISBN #1-893211-00-2, Published June 2010, 194 pages.

INTRODUCTION: ... 10

Focus of This Specific Report: ................ 10

Research Methodology: ........ 10

KEY DEFINITIONS: .. 11

Total Cost: ......... 11

Fixed Costs:....... 11

Variable Costs:.. 11

Raw Material Costs:....... 11

Variable Overhead Costs: ................. 13

Variable Labor Costs: .... 13

CHAPTER ONE: ...... 14

EXECUTIVE SUMMARY: 2010 .................. 14

CAPACITORS: COST OF GOODS SOLD: FY 2010.............. 14

Industry Cost To Produce Comparison for Capacitors By Type: 2010 ........ 14

Fixed and Variable Costs For Capacitors: All Dielectrics Combined: 2010.................. 15

Capacitor Operating Margins: FY 2010 16

Fixed and Variable Cost Analysis: 2010 16

Fixed Costs: 2010................. 16

Variable Cost Structure Related To Capacitors: 2010................ 16

Variable Raw Material Costs: 2010 ....... 16

Variable Labor, Overhead and Manufacturing Costs: 2010 ...... 17

COST TO PRODUCE ANALYSIS: ELECTROSTATIC CAPACITORS: 2010 ................. 17

Ceramic Capacitors: 2010 ... 17

Plastic Film Capacitors: 2010 ................ 17

COST TO PRODUCE ANALYSIS: ELECTROLYTIC CAPACITORS: 2010 17

Aluminum Capacitors: 2010. 17

Tantalum Capacitors: 2010.. 18

Summary and Conclusions: 2010........... 18

A CLOSE LOOK AT THE TOP VENDORS AND THEIR COST STRUCTURE: FY 2010 ................. 18

Establishing Cost of Goods Sold For The Top Capacitor Manufacturers:... 18

Who To Look At And Why:............. 18

Major and Minor Competitors In The Global Market by Capacitor Type: 2010............ 19

Cost of Goods Sold For The Top 14 Global Capacitor Producers: 2007-2010; FY 2011 Forecast. 20

Cost of Goods Sold Comparison By Capacitor Manufacturer: 2007-2010, 2011 Forecast ......... 20

2011 CGS OUTLOOK:................ 21

BREAKING DOWN COSTS TO PRODUCE BY CAPACITOR TYPE: 2007-2010; 2011 FORECAST.................. 22

Changes in Cost of Goods Sold As a Percentage of Revenues By Capacitor Type: 2007-2010; 2011

Forecast ............. 23

Analysis of Changes in The Costs To Produce By Dielectric: 2007-2010.... 25

CHAPTER TWO: ..... 26

MARKET OVERVIEW: 2010.... 26

VALUE, VOLUME AND GLOBAL PRICING DATA FOR CAPACITORS BY TYPE: ..... 26

Global Capacitor Market Forecasts: 2007-2010, 2011 Forecast -FY Ending March- (In Millions of

Global Capacitor Market Volume: 2008-2010; 2011 F.............. 28

Global Capacitor Market Revenue Forecasts By Dielectric: 2009-2010 FY Ending March ............ 28

Ceramic Capacitors: 2009-2010; 2011 Outlook.. 28

Aluminum Electrolytic Capacitors: 2009-2010; FY 2011 Outlook......... 29

Tantalum Capacitors: 2009-2010 FY; 2011 FY Outlook ...... 29

DC Film Capacitors: 2009-2010; FY 2011 Outlook.............. 30

AC Power Film Capacitors: 2009-2010; FY 2011................. 31

Other Capacitors: 2009-2010- 2011.. 31

Top Global Capacitor Manufacturers: Changes in Revenues - 2007-2010 FY............... 32

Top 15 Vendors of Capacitors: Change in 2008-2010 FY Revenues ............ 33

Five Year Capacitor Market Forecasts: 2010-2015. 34

Global Capacitor Volume Shipments By Dielectric: 2003-2009; 2010-2015F ......... 34

Global Capacitor Unit Shipments By Dielectric: 2003-2010; 2011-2015F . 35

Global Capacitor Value Shipments By Dielectric: 2003-2009; 2010-2015F............. 35

Global Capacitor Value Shipments By Dielectric: 2003-2010; 2011-2015F.................. 36

Average Unit Pricing For Capacitors By Dielectric: 2003-2010; 2011-2015F.......... 36

Average Unit Price Erosion For Capacitors By Type: 2003-2009; 2010-2015F ........... 37

Capacitor Vendors: Global Sales & Market Shares: FY 2010... 37

Capacitors: Overall Market Share Data: FY 2010 ................. 37

Top 15 Vendors of Capacitors: Change in 2008-2010 FY Revenues ............ 39

Manufacturing Locations for The Top 18 Vendors of Passive Components: 2010... 40

Manufacturing Locations For Passive Components By The Top 18 Passive Component

Manufacturers: 2010............ 41

Passive Component Manufacturing By Country In Asia: 2009............... 42

Passive Component Manufacturing In The Americas and Europe By Country and Vendor: 2009 ............... 43

CHAPTER THREE:. 45

CERAMIC CAPACITORS: COSTS TO PRODUCE .. 45

Ceramic Capacitors (The Industry Workhorse): ...... 45

Ceramic Capacitor Types: ................ 45

Ceramic Capacitor Configurations:.. 46

Ceramic Capacitors: 2009-2010; 2011 Outlook ...... 47

Ceramic Capacitor Market Shares: FY 2010............ 48

Ceramic Capacitors: Global Market Shares: 2007-2008-2009 FY............... 48

CERAMIC CAPACITORS: COSTS TO PRODUCE ................. 49

Cost of Goods Sold: ............. 49

Raw Materials: .. 49

Fixed Costs:....... 49

Variable Overhead:.............. 50

Variable Labor:. 50

Variable Manufacturing Costs:............... 50

CERAMIC CAPACITORS: RAW MATERIALS BREAKDOWN: ... 51

Ceramic Dielectric Materials: ................ 51

Electrode Materials: ............. 52

Termination Materials:........ 53

Assembly Materials:............. 53

Packaging Materials:........... 53

Notes on Ceramic Capacitor Yield Ratios: ............... 55

High Cap Ceramics: ....... 55

Low Cap Ceramics:........ 55

Specialty Ceramics:........ 55

BEST PRACTICES IN COST SAVINGS FOR CERAMIC CAPACITORS: .... 55

CHAPTER FOUR: ... 57

ALUMINUM ELECTROLYTIC CAPACITORS: COSTS TO PRODUCE.. 57

Aluminum Capacitor Types: . 57

Aluminum Capacitor Configurations: .... 57

Aluminum Electrolytic Capacitors: 2009-2010; FY 2011 Outlook ............... 58

Aluminum Electrolytic Capacitor Market Shares:.... 59

Aluminum Electrolytic Capacitors: Global Market Shares: 2009-2010 FY Ending March.............. 60

ALUMINUM ELECTROLYTIC CAPACITORS: COST TO PRODUCE: ....... 60

Aluminum Capacitors: Worldwide Revenues: FY 2010 .............. 60

Aluminum Capacitors: Operating Margin: FY 2010 60

Aluminum Capacitors: Cost of Sales: FY 2010......... 61

Cost To Produce Metrics For Aluminum Electrolytic Capacitors: FY 2010 61

Aluminum Capacitors: Cost of Goods Sold............... 62

Fixed Costs: . 62

Variable Costs: ............... 62

Raw Materials:................ 62

Variable Overhead: ........ 62

Variable Labor:............... 62

Variable "Other" Manufacturing:..... 62

Raw Materials Cost Breakdown: FY 2010 ................ 63

Anode and Cathode Foils: ................ 63

Can and Sleeve: .............. 64

Electrolytes and Associated Chemistry: .............. 64

Rubber End Seals: .......... 64

Separator Paper: ............. 64

Electrode/Tab Materials: 65

Lead Wires:.. 65

PPS/Foot Tape:............... 65

Other Costs: . 65

BEST PRACTICES IN COST SAVINGS FOR ALUMINUM ELECTROLYTIC CAPACITORS: ............ 66

CHAPTER FIVE: ..... 68

PLASTIC FILM CAPACITORS: COSTS TO PRODUCE............ 68

DC Film Capacitor Types: ... 68

DC Film Capacitor Configurations:....... 69

AC Film Capacitor Types:.... 70

AC Film Capacitor Configurations: ....... 70

DC Film Capacitors: 2009-2010; FY 2011 Outlook 71

AC Power Film Capacitors: 2009-2010; FY 2011 ... 71

DC Film Capacitor Market Shares......... 72

DC Film Capacitors: Global Market Shares: 2009-2010 FY Ending March.................. 73

AC Film Capacitor Market Shares: ........ 73

AC Film Capacitors: Global Market Shares: FY 2007-2010 Estimates ....... 74

Plastic Capacitor Revenues: FY 2010 .... 75

Operating Margins: FY 2010............ 75

Cost of Sales: .................. 75

Fixed Costs: FY 2010 .... 75

Variable Costs: ............... 75

Raw Materials:................ 75

Variable Overhead: ........ 75

Variable Labor:............... 75

Other Manufacturing Costs: ............. 75

Plastic Capacitors: Fixed and Variable Costs To Produce: FY 2010........... 76

Plastic Film Capacitors: Raw Materials 77

Metallized Film: ............. 78

Packaging Materials:...... 78

Lead Wires/Terminal Attachments: .. 78

Other Materials:.............. 78

AC FILM CAPACITORS: COSTS TO PRODUCE:................. 79

AC Film Capacitor Revenues:................. 79

AC Film Capacitors: Operating Margins: ................ 80

AC Film Capacitors: Cost of Goods Sold.................. 80

AC Film Capacitors: Fixed Costs ........... 80

AC Film Capacitors: Variable Costs ...... 80

Raw Material Costs: ............. 80

Variable Overhead:.............. 80

Variable Labor:. 80

Other Variable Costs: ........... 80

DC FILM CAPACITORS: COSTS TO PRODUCE:................. 81

DC Film Capacitor Revenues: ................ 81

DC Film Capacitors: Operating Margins:................ 81

DC Film Capacitors: Cost of Sales......... 81

DC Film Capacitors: Fixed Costs........... 81

DC Film Capacitors: Variable Costs ..... 81

Raw Material Costs: ............. 81

Variable Overhead:.............. 81

Variable Labor:. 82

Other Variable Costs: ........... 82

Plastic Capacitors: Costs To Produce By Type: AC Film Versus DC Film: FY 2010.... 82

Raw Materials Consumption By Type: AC Versus DC Film....... 83

AC Film Capacitors: ...... 83

Metallized & Unmetallized Polypropylene Film: .................. 83

Cans and Casings: ............... 83

Dielectric Fluids: ................. 83

Separator Foils: 83

Separator Papers: ................ 83

Electrode & Tab Materials: . 84

End Seals: .......... 84

Lead Wires and Lugs: ........... 84

Other AC Film Capacitor Materials: ..... 84

DC Film Capacitors: ...... 84

Metallized PET Film and Other Films: .. 84

Packaging/Casing:............... 84

Epoxy Fills:........ 85

Dielectric Wrapping Tape: ... 85

Lead Wires:........ 85

Other DC Film Capacitor Raw Materials:................ 85

Plastic Capacitors: Raw Material Consumption By Type: AC Film Versus DC Film: FY 2010 (In

Millions of USD) .................. 85

BEST PRACTICES IN COST SAVINGS FOR PLASTIC FILM CAPACITORS:................ 86

CHAPTER SIX: ........ 87

TANTALUM CAPACITORS: COSTS TO PRODUCE ................. 87

Tantalum Capacitor Types:.. 87

Tantalum Capacitor Configurations: ..... 87

Tantalum Capacitors: 2009-2010 FY; 2011 FY Outlook ............ 88

Tantalum Capacitor Market Shares: FY 2010 .......... 89

Global Market Shares in Tantalum Capacitors: FY 2007-FY 2010 Ending March Change in Market

Shares................. 90

TANTALUM CAPACITORS: COSTS TO PRODUCE............. 90

Processing Steps: ................. 91

Raw Material Costs: Tantalum Capacitors: 2010 .... 93

Tantalum Metal Powder and Wire: ........ 93

Leadframes: ....... 93

Silver Materials: 93

Cathode Materials: .............. 93

Epoxy Resin: ...... 94

Other Materials: 94

Tantalum Capacitors: Costs To Produce By Type.... 96

MN02 Cathode Type:..... 96

Conductive Polymer Cathode Type: . 96

Specialty Tantalum Capacitors: Axial, Radial and Wet Slug: ................. 96

BEST PRACTICES IN COST SAVINGS FOR TANTALUM CAPACITORS:. 97

CHAPTER SEVEN: . 99

COST OF GOODS SOLD BY CAPACITOR MANUFACTURER................. 99

AVX: COSTS TO PRODUCE:... 99

AVX/Kyocera Corporation (NYSE: AVX : RIC 6971:): .............. 99

Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 101

EPCOS AG: COSTS TO PRODUCE......... 113

EPCOS AG ...... 113

Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 114

KEMET: COSTS TO PRODUCE............... 121

Kemet Electronics (NYSE: KEM): ........ 121

Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 122

MURATA: COSTS TO PRODUCE............ 134

Murata Manufacturing Limited (RIC: 6981): ......... 134

Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 137

NEC-TOKIN: COST OF GOODS SOLD.. 143

NEC-Tokin Corporation (RIC: 6759)... 143

Cost of Goods Sold and Operating Margin: FY 2007-2010; 2011 Outlook .................. 144

Tantalum Manufacturing Plants For NEC:............. 146

NICHICON: COSTS TO PRODUCE......... 151

Nichicon Corporation (RIC: 6996)....... 151

Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 152

NIPPON CHEMI-CON: COSTS OF GOODS SOLD 160

Nippon Chemi-Con Corporation (RIC:6996) ......... 160

Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 160

PANASONIC: COSTS TO PRODUCE ..... 163

Panasonic Electronic Devices (RIC: 6752): ........... 163

Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 164

RUBYCON: COST OF GOODS SOLD..... 169

Rubycon Corporation (Private- All Are Estimates) 169

Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 170

SEMCO: COSTS OF GOODS SOLD ........ 172

Samsung Electro-Mechanical (KSE: 009150): ....... 172

Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 173

TAIYO YUDEN: COSTS TO PRODUCE. 175

Taiyo Yuden Company Limited (RIC: 6976):.......... 175

Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 176

TDK: COSTS TO PRODUCE .. 177

TDK Corporation (RIC: 6762): ............ 177

Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 179

VISHAY: COSTS TO PRODUCE.............. 185

Vishay Intertechnology (NYSE:VSH).... 185

Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 186

WALSIN: COSTS TO PRODUCE ............. 190

Walsin Technology Corporation (2492):................. 190

Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 191

YAGEO: COSTS TO PRODUCE............... 194

Yageo Corporation (TW 2327): ............ 194

Cost of Goods Sold and Operating Margin: FY 2007-2010 ........................ 195

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